theoretical capacity · m³/h
The theoretical capacity in the catalog describes the capacity level under corresponding configurations and cycle conditions, used to compare equipment, not the unconditionally achievable hourly output.
CAPACITY & PRODUCTION PLANNING
batching plant Capacity
How to choose
Target daily output, peak hourly demand, and actual production conditions jointly determine the specifications of batching plant. theoretical capacity, main mixer, output per batch amounts, and on-site output use different metrics respectively.
HZS120 reference120 m³/h
HZS180 reference180 m³/h
main mixer Batch2 / 3 m³
Accounting BasisActual production rhythm
01 / CAPACITY DEFINITIONS
Three Output Concepts
output per batch quantity · L or m³
The volume of concrete discharged from each batch of main mixer. 2000 L equals 2 m³; the input capacity and output capacity have different calibers, and the concrete supply volume is calculated using the output capacity.
Actual hourly output · m³/h
The actual qualified concrete output completed on-site over a period of time is affected by the formula, mixing time, measurement and transportation, vehicle receiving, and shutdown.
Daily output · m³/day
Daily production capacity is calculated based on effective production time and actual cycle. The ten-hour operating time also includes cleaning, material change, and maintenance arrangements.
REAL EQUIPMENT / PROJECT PHOTOS
Equipment Layouts and Details
Explore equipment layouts, components and installation details. Request the specifications and supply list for the configuration you need.
02 / CATALOGUE EXAMPLES
HZS120 Compared with HZS180
| Project | HZS120 foundation-free series | HZS180 Box Series |
|---|---|---|
| theoretical capacity | 120 m³/h | 180 m³/h |
| main mixer | JS2000 | JS3000 |
| main mixer output per batch | 2000 L / 2 m³ | 3000 L / 3 m³ |
| main mixer mixing power | 2 × 37 kW | 2 × 55 kW |
Source: Product catalog pages 5, 6, and 9. The above corresponds to the catalog configuration; actual supply is subject to the quotation list. The complete plant cycle also includes ingredients, conveying, and unloading time beyond the single machine.
03 / PRODUCTION REQUIREMENTS
Submit Capacity Requirements Based on Actual Tasks
output per batch quantity × batches completed per hour can help understand production output; the number of batches per hour is determined by complete plant operating conditions. HZS name and single-machine cycle are reference data.
- Provide peak and total. Also provide the planned daily output, hourly consumption during the busiest period, and pouring duration. Projects with the same average daily output may have different short-term concentrated supply requirements.
- List Concrete Formulas Indicate purpose, number of formulas, types of aggregates, and maximum particle size. Different mixing times, moisture content correction, and formula switching will change production rhythm.
- Check supply and receipt of materials. Check aggregate supply, powder inventory, metering and conveying, and the number of mixer trucks. Even if main mixer capacity is sufficient, the actual output may be reduced due to waiting for materials or trucks.
- Compare single-line or twin-line. When task-based line scheduling or maintenance arrangement is required, a comparison of twin-line schemes can be made, while also checking shared silos, common utilities, and vehicle passageways.
04 / PURCHASE QUESTIONS
Common questions before purchase
Does HZS180 necessarily produce 50% more than HZS120?
Theoretical values can be used for model comparison, but the actual differences in specific projects also depend on the mix, circulation, feeding, and vehicle coordination. When purchasing, the entire configuration under the same production task should be compared.
Does twin-line plant directly double the output?
A double line refers to two sets of HZS systems in parallel, allowing separate lines for production and maintenance. Shared components and actual operating conditions will affect the overall output, with total capacity calculated based on the specific system configuration.